Product Description
Detail of motor:
42BLS 42mm Brushless DC Motors 12V 24V BLDC Geared Motor Power 5W-300W, Customized Performance, Option with Worm/ Planetary Gearbox Controller Brake and Encoder
Product Description
Product Name: Brushless DC Motor
Number of Phase: 3 Phase
Number of Poles: 4 Poles /8 Poles /10 Poles
Rated Voltage: 12v /24v /36v /48v /310v
Rated Speed: 3000rpm /4000rpm /or customized
Rated Torque: Customized
Rated Current: Customized
Rated Power: 23w~2500W
Jkongmotor has a wide range of micro motor production lines in the industry, including Stepper Motor, DC Servo Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Planetary Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
42BL 24V Round Brushless DC Motor Parameters:
Specification | Unit | Model | |||
JK42BL30 | JK42BL60 | JK42BL85 | JK42BL93 | ||
Number Of Phase | Phase | 3 | |||
Number Of Poles | Poles | 8 | |||
Rated Voltage | VDC | 24 | 36 | 24 | 24 |
Rated Speed | Rpm | 3500 | 4000 | 4000 | 6300 |
Rated Torque | mN.m | 18 | 80 | 150 | 115 |
Rated Power | W | 6.5 | 32 | 62 | 76 |
Peak Torque | mN.m | 60 | 240 | 450 | 500 |
Peak Current | Amps | 1.5 | 5 | 7.5 | 10 |
Torque Constant | mN.m/A | 48.7 | 38.5 | 38.6 | 28.7 |
Rotor Inertia | g.cm2 | 15.6 | 33 | 84 | 94 |
Body Length | mm | 30 | 60 | 85 | 93 |
Weight | Kg | 0.25 | 0.35 | 0.7 | 0.8 |
Sensor | Honeywell | ||||
Insulation Class | B | ||||
Degree of Protection | IP30 | ||||
Storage Temperature | -25~+70ºC | ||||
Operating Temperature | -15~+50ºC | ||||
Working Humidity | 85% RH or below (no condensation) | ||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
Altitude | 1000 CHINAMFG or less |
42BLS 24V Brushless DC Motor Parameters:
Specification | Unit | Model | |||
JK42BLS01 | JK42BLS02 | JK42BLS03 | JK42BLS04 | ||
Number Of Phase | Phase | 3 | |||
Number Of Poles | Poles | 8 | |||
Rated Voltage | VDC | 24 | |||
Rated Speed | Rpm | 4000 | |||
Rated Torque | N.m | 0.0625 | 0.125 | 0.185 | 0.25 |
Peak Current | Amps | 1.8 | 3.3 | 4.8 | 6.3 |
Rated Power | W | 26 | 52.5 | 77.5 | 105 |
Peak Torque | N.m | 0.19 | 0.38 | 0.56 | 0.75 |
Peak Current | Amps | 5.4 | 10.6 | 15.5 | 20 |
Back E.M.F | V/Krpm | 4.1 | 4.2 | 4.3 | 4.3 |
Torque Constant | N.m/A | 0.039 | 0.04 | 0.041 | 0.041 |
Rotor Inertia | g.cm2 | 24 | 48 | 72 | 96 |
Body Length | mm | ||||
Weight | Kg | ||||
Sensor | Honeywell | ||||
Insulation Class | B | ||||
Degree of Protection | IP30 | ||||
Storage Temperature | -25~+70ºC | ||||
Operating Temperature | -15~+50ºC | ||||
Working Humidity | 85% RH or below (no condensation) | ||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
Altitude | 1000 CHINAMFG or less |
42JXE100K Planetary Gearbox Parameters:
42JXE100K | |
Ring material | Metal / Powder metal |
Bearing at output | Ball bearings |
Max. Radial (12mm from flange) | 200N |
Max. shaft axial load | 100N |
Radial play of shaft (near to flange) | ≤0.06mm |
Axial play of shaft | ≤0.3mm |
Backlash at no-load | ≤2.5° |
Shaft press fit force, max | 150N |
Bldc Motor Shaft Pinion Specifications | ||
Module | 0.6 | |
No. of teeth | 11 | 17 |
Pressure angle | 20° | |
Hole diameter | Φ3.16 Φ3.98 Φ4.48 | |
Reduction ratio | 1/5.18 1/19 1/27 1/71 1/100 1/139 1/253 1/305 1/354 1/426 1/495 1/596 | 1/3.71 1/14 1/51 1/181 1/218 |
Gearbox Specifications: | ||||||
Reduction ratio | Exact reduction ratio | Rated tolerance torque | Max momentary tolerance torque | Efficiency | L (mm) | Weight (g) |
1/3.7 1/5.2 | 1/3.71 1/5.18 | 1.0 N.m Max | 3.0 N.m | 90% | 31.5±0.5 | 244 |
1/14 1/19 1/27 | 1/13.73 1/19.20 1/26.85 | 4.0 N.m Max | 12 N.m | 0.81 | 42.1±0.5 | 314 |
1/51 1/71 1/100 1/139 | 1/50.89 1/71.16 1/99.51 1/139.14 | 8.0 N.m Max | 25 N.m | 73% | 52.5±0.5 | 433 |
1/181 1/218 1/253 1/305 1/354 1/426 1/495 1/596 | 1/180.96 1/218.12 1/253.03 1/304.99 1/353.80 1/426.46 1/494.71 1/596.31 | 10 N.m Max | 30 N.m | 0.66 | 62.9±0.5 | 519 |
Input & output same rotation direction; Motor Max. input speed: <8000rpm; Operating temperature range: -15ºC ~ +80ºC |
42PLE Planetary Gearbox Parameters:
Electrical Specification: | |||||
Specification | PLE42-L1 | ||||
Model | PLE42-03 | PLE42-04 | PLE42-05 | PLE42-07 | PLE42-571 |
Reduction Ratio | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
Output Torque | 8N.m | 9N.m | 9N.m | 5N.m | 5N.m |
Fail-stop Torque | 16N.m | 18N.m | 18N.m | 10N.m | 10N.m |
Suitable Motor | Φ5-10 / Φ22-2 / F31-M3 | ||||
Rated Input Speed | 3000min-1 | ||||
Max Input Speed | 6000min-1 | ||||
Average Lifespan | 20000h | ||||
Backlash | ≤15arcmin | ||||
Efficiency | 0.96 | ||||
Noise | ≤55dB | ||||
Work Temperature | -10°~+90° | ||||
Degree of Protection | IP54 | ||||
Weight | 0.25kg |
Electrical Specification: | ||||||
Specification | PLE42-L2 | |||||
Model | PLE42-012 | PLE42-015 | PLE42-016 | PLE42-571 | PLE42-571 | PLE42-571 |
Reduction Ratio | 12:1 | 15:1 | 16:1 | 20:1 | 25:1 | 28:1 |
Output Torque | 10N.m | 10N.m | 12N.m | 12N.m | 10N.m | 10N.m |
Fail-stop Torque | 20N.m | 20N.m | 24N.m | 24N.m | 20N.m | 20N.m |
Model | PLE42-035 | PLE42-040 | PLE42-050 | PLE42-070 | PLE42-100 | / |
Reduction Ratio | 1.459571778 | 1.667361111 | 2.084571778 | 2.917361111 | 4.167361111 | / |
Output Torque | 10N.m | 10N.m | 10N.m | 10N.m | 10N.m | / |
Fail-stop Torque | 20N.m | 20N.m | 20N.m | 20N.m | 20N.m | / |
Suitable Motor | Φ5-10 / Φ22-2 / F31-M3 | |||||
Rated Input Speed | 3000min-1 | |||||
Max Input Speed | 6000min-1 | |||||
Average Lifespan | 20000h | |||||
Backlash | ≤20arcmin | |||||
Efficiency | 94% | |||||
Noise | ≤55dB | |||||
Work Temperature | -10°~+90° | |||||
Degree of Protection | IP54 | |||||
Weight | 0.35kg |
Nema 17 Integrated BLDC Motor Parameters:
JK42BLS01 – JK42BLS03 Drive Electrical Performance: | ||
Function | Specification | |
Speed Methods | VSP | PWM |
Power Supply | 12~36V input allowed | 12~36V input allowed |
Speed Signal | 0~10Vdc analog speed input | Support PWM 100HZ~1K |
Output Current | Peak 5A | Peak 5A |
Output Speed | Closed loop speed 4000rpm | Closed loop speed 4000rpm |
JK42BLS04 Drive Electrical Performance: | ||
Function | Specification | |
Speed Methods | VSP | PWM |
Power Supply | 12~36V input allowed | 12~36V input allowed |
Speed Signal | 0~10Vdc analog speed input | Support PWM 100HZ~1K |
Output Current | Peak 5A | Peak 5A |
Output Speed | Closed loop speed 3000rpm | Closed loop speed 3000rpm |
We support many different Gearbox to customize, such as Planetary Gearbox, High Precision Planetary Gearbox, Worm gearbox, Eccentric Gearbox and so on. If you have any customized requirements, contact us immediately!!!
Planetary Gearbox Type:
57mm 36V Brushless DC Motor Parameters:
Specification | Unit | Model | ||||
JK57BLS005 | JK57BLS01 | JK57BLS02 | JK57BLS03 | JK57BLS04 | ||
Number Of Phase | Phase | 3 | ||||
Number Of Poles | Poles | 4 | ||||
Rated Voltage | VDC | 36 | ||||
Rated Speed | Rpm | 4000 | ||||
Rated Torque | N.m | 0.055 | 0.11 | 0.22 | 0.33 | 0.44 |
Rated Current | Amps | 1.2 | 2 | 3.6 | 5.3 | 6.8 |
Rated Power | W | 23 | 46 | 92 | 138 | 184 |
Peak Torque | N.m | 0.16 | 0.33 | 0.66 | 1 | 1.32 |
Peak Current | Amps | 3.5 | 6.8 | 11.5 | 15.5 | 20.5 |
Back E.M.F | V/Krpm | 7.8 | 7.7 | 7.4 | 7.3 | 7.1 |
Torque Constant | N.m/A | 0.074 | 0.073 | 0.07 | 0.07 | 0.068 |
Rotor Inertia | g.cm2 | 30 | 75 | 119 | 173 | 230 |
Body Length | mm | 37 | 47 | 67 | 87 | 107 |
Weight | Kg | 0.33 | 0.44 | 0.75 | 1 | 1.25 |
Sensor | Honeywell | |||||
Insulation Class | B | |||||
Degree of Protection | IP30 | |||||
Storage Temperature | -25~+70ºC | |||||
Operating Temperature | -15~+50ºC | |||||
Working Humidity | 85% RH or below (no condensation) | |||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | |||||
Altitude | 1000 CHINAMFG or less |
60mm 48V Brushless DC Motor Parameters:
Specification | Unit | Model | |||
JK60BLS01 | JK60BLS02 | JK60BLS03 | JK60BLS04 | ||
Number Of Phase | Phase | 3 | |||
Number Of Poles | Poles | 8 | |||
Rated Voltage | VDC | 48 | |||
Rated Speed | Rpm | 3000 | |||
Rated Torque | N.m | 0.3 | 0.6 | 0.9 | 1.2 |
Rated Current | Amps | 2.8 | 5.2 | 7.5 | 9.5 |
Rated Power | W | 94 | 188 | 283 | 377 |
Peak Torque | N.m | 0.9 | 1.8 | 2.7 | 3.6 |
Peak Current | Amps | 8.4 | 15.6 | 22.5 | 28.5 |
Back E.M.F | V/Krpm | 12.1 | 12.6 | 12.4 | 13.3 |
Torque Constant | N.m/A | 0.116 | 0.12 | 0.118 | 0.127 |
Rotor Inertia | kg.cm2 | 0.24 | 0.48 | 0.72 | 0.96 |
Body Length | mm | 78 | 99 | 120 | 141 |
Weight | Kg | 0.85 | 1.25 | 1.65 | 2.05 |
Sensor | Honeywell | ||||
Insulation Class | B | ||||
Degree of Protection | IP30 | ||||
Storage Temperature | -25~+70ºC | ||||
Operating Temperature | -15~+50ºC | ||||
Working Humidity | 85% RH or below (no condensation) | ||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
Altitude | 1000 CHINAMFG or less |
80mm 48V BLDC Motor Parameters:
Specification | Unit | Model | |||
JK80BLS01 | JK80BLS02 | JK80BLS03 | JK80BLS04 | ||
Number Of Phase | Phase | 3 | |||
Number Of Poles | Poles | 4 | |||
Rated Voltage | VDC | 48 | |||
Rated Speed | Rpm | 3000 | |||
Rated Torque | N.m | 0.35 | 0.7 | 1.05 | 1.4 |
Rated Current | Amps | 3 | 5.5 | 8 | 10.5 |
Rated Power | W | 110 | 220 | 330 | 440 |
Peak Torque | N.m | 1.05 | 2.1 | 3.15 | 4.2 |
Peak Current | Amps | 9 | 16.5 | 24 | 31.5 |
Back E.M.F | V/Krpm | 13.5 | 13.3 | 13.1 | 13 |
Torque Constant | N.m/A | 0.13 | 0.127 | 0.126 | 0.124 |
Rotor Inertia | g.cm2 | 210 | 420 | 630 | 840 |
Body Length | mm | 78 | 98 | 118 | 138 |
Weight | Kg | 1.4 | 2 | 2.6 | 3.2 |
Sensor | Honeywell | ||||
Insulation Class | B | ||||
Degree of Protection | IP30 | ||||
Storage Temperature | -25~+70ºC | ||||
Operating Temperature | -15~+50ºC | ||||
Working Humidity | 85% RH or below (no condensation) | ||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
Altitude | 1000 CHINAMFG or less |
86mm 48V Dc Brushless Motor Parameters:
Specification | Unit | Model | ||||
JK86BLS58 | JK86BLS71 | JK86BLS84 | JK86BLS98 | JK86BLS125 | ||
Number Of Phase | Phase | 3 | ||||
Number Of Poles | Poles | 8 | ||||
Rated Voltage | VDC | 48 | ||||
Rated Speed | Rpm | 3000 | ||||
Rated Torque | N.m | 0.35 | 0.7 | 1.05 | 1.4 | 2.1 |
Rated Current | Amps | 3 | 6.3 | 9 | 11.5 | 18 |
Rated Power | W | 110 | 220 | 330 | 440 | 660 |
Peak Torque | N.m | 1.05 | 2.1 | 3.15 | 4.2 | 6.3 |
Peak Current | Amps | 9 | 19 | 27 | 35 | 54 |
Back E.M.F | V/Krpm | 13.7 | 13 | 13.5 | 13.7 | 13.5 |
Torque Constant | N.m/A | 0.13 | 0.12 | 0.13 | 0.13 | 0.13 |
Rotor Inertia | g.cm2 | 400 | 800 | 1200 | 1600 | 2400 |
Body Length | mm | 71 | 84.5 | 98 | 111.5 | 138.5 |
Weight | Kg | 1.5 | 1.9 | 2.3 | 2.7 | 4 |
Sensor | Honeywell | |||||
Insulation Class | B | |||||
Degree of Protection | IP30 | |||||
Storage Temperature | -25~+70ºC | |||||
Operating Temperature | -15~+50ºC | |||||
Working Humidity | 85% RH or below (no condensation) | |||||
Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | |||||
Altitude | 1000 CHINAMFG or less |
110mm 310V Brushless Motor Parameters:
Specification | Unit | Model | |||
JK110BLS050 | JK110BLS75 | JK110BLS100 | JK110BLS125 | ||
Number Of Phase | Phase | 3 | |||
Number Of Poles | Poles | 8 | |||
Rated Voltage | VDC | 310 | |||
Rated Speed | Rpm | 3400 | |||
Rated Torque | N.m | 2.38 | 3.3 | 5 | 6.6 |
Rated Current | Amps | 0.5 | 0.6 | 0.8 | 1 |
Rated Power | KW | 0.75 | 1.03 | 1.57 | 2.07 |
Back E.M.F | V/Krpm | 91.1 | 91.1 | 91.1 | 88.6 |
Torque Constant | N.m/A | 0.87 | 0.87 | 0.87 | 0.845 |
Body Length | mm | 130 | 155 | 180 | 205 |
Sensor | Honeywell | ||||
Insulation Class | H |
Stepping Motor Customized
Detailed Photos
Cnc Motor Kits Brushless dc Motor with Brake
Brushless Dc Motor with Planetary Gearbox Bldc Motor with Encoder
Brushless Dc Motor Brushed Dc Motor Hybrid Stepper Motor
Company Profile
HangZhou CHINAMFG Co., Ltd was a high technology industry zone in HangZhou, china. Our products used in many kinds of machines, such as 3d printer CNC machine, medical equipment, weaving printing equipments and so on.
JKONGMOTOR warmly welcome ‘OEM’ & ‘ODM’ cooperations and other companies to establish long-term cooperation with us.
Company spirit of sincere and good reputation, won the recognition and support of the broad masses of customers, at the same time with the domestic and foreign suppliers close community of interests, the company entered the stage of stage of benign development, laying a CHINAMFG foundation for the strategic goal of realizing only really the sustainable development of the company.
Equipments Show:
Production Flow:
Package:
Certification:
Speed: | Constant Speed |
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Number of Stator: | Three-Phase |
Excitation Mode: | HB-Hybrid |
Samples: |
US$ 55.5/Piece
1 Piece(Min.Order) | Order Sample need to confirm the cost with seller
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Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do brake motors ensure smooth and controlled movement in equipment?
Brake motors play a crucial role in ensuring smooth and controlled movement in equipment by providing reliable braking functionality. They work in coordination with the motor and other control systems to achieve precise control over the motion of the equipment. Here’s a detailed explanation of how brake motors ensure smooth and controlled movement in equipment:
- Braking Capability: Brake motors are specifically designed to provide effective braking capability. When the power to the motor is cut off or when a braking signal is applied, the brake system engages, generating frictional forces that slow down and bring the equipment to a controlled stop. The brake torque generated by the motor helps prevent coasting or unintended movement, ensuring smooth and controlled deceleration.
- Quick Response Time: Brake motors are engineered to have a quick response time, meaning that the brake engages rapidly once the control signal is applied. This quick response time allows for prompt and precise control over the movement of the equipment. By minimizing the delay between the initiation of the braking action and the actual engagement of the brake, brake motors contribute to smooth and controlled movement.
- Adjustable Brake Torque: Brake motors often offer the ability to adjust the brake torque to suit the specific requirements of the equipment and application. The brake torque can be tailored to the load characteristics and operating conditions to achieve optimal braking performance. By adjusting the brake torque, brake motors ensure that the equipment decelerates smoothly and consistently, avoiding abrupt stops or jerky movements.
- Brake Release Mechanisms: In addition to providing braking action, brake motors incorporate mechanisms to release the brake when the equipment needs to resume motion. These release mechanisms can be controlled manually or automatically, depending on the application. The controlled release of the brake ensures that the equipment starts moving smoothly and gradually, allowing for controlled acceleration.
- Integration with Control Systems: Brake motors are integrated into the overall control systems of the equipment to achieve coordinated and synchronized movement. They work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to precisely control the speed, acceleration, and deceleration of the equipment. By seamlessly integrating with the control systems, brake motors contribute to the smooth and controlled movement of the equipment.
- Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with safety standards and regulations. They undergo rigorous testing and quality control measures to ensure reliable and consistent braking performance. By adhering to safety standards, brake motors help prevent sudden or uncontrolled movements that could pose a safety risk and ensure the equipment operates within acceptable limits.
By providing effective braking capability, quick response time, adjustable brake torque, release mechanisms, integration with control systems, and compliance with safety standards, brake motors ensure smooth and controlled movement in equipment. They enable precise control over the deceleration, stopping, and starting of the equipment, enhancing operational efficiency, safety, and overall performance.
How do brake motors contribute to the efficiency of conveyor systems and material handling?
Brake motors play a crucial role in enhancing the efficiency of conveyor systems and material handling operations. They provide several advantages that improve the overall performance and productivity of these systems. Here’s a detailed explanation of how brake motors contribute to the efficiency of conveyor systems and material handling:
- Precise Control: Brake motors offer precise control over the movement of conveyor systems. The braking mechanism allows for quick and accurate stopping, starting, and positioning of the conveyor belt or other material handling components. This precise control ensures efficient operation, minimizing the time and effort required to handle materials and reducing the risk of damage or accidents.
- Speed Regulation: Brake motors can regulate the speed of conveyor systems, allowing operators to adjust the conveying speed according to the specific requirements of the materials being handled. This speed control capability enables efficient material flow, optimizing production processes and preventing bottlenecks or congestion. It also contributes to better synchronization with upstream or downstream processes, improving overall system efficiency.
- Load Handling: Brake motors are designed to handle varying loads encountered in material handling applications. They provide the necessary power and torque to move heavy loads along the conveyor system smoothly and efficiently. The braking mechanism ensures safe and controlled stopping even with substantial loads, preventing excessive wear or damage to the system and facilitating efficient material transfer.
- Energy Efficiency: Brake motors are engineered for energy efficiency, contributing to cost savings and sustainability in material handling operations. They are designed to minimize energy consumption during operation by optimizing motor efficiency, reducing heat losses, and utilizing regenerative braking techniques. Energy-efficient brake motors help lower electricity consumption, resulting in reduced operating costs and a smaller environmental footprint.
- Safety Enhancements: Brake motors incorporate safety features that enhance the efficiency of conveyor systems and material handling by safeguarding personnel and equipment. They are equipped with braking systems that provide reliable stopping power, preventing unintended motion or runaway loads. Emergency stop functionality adds an extra layer of safety, allowing immediate halting of the system in case of emergencies or hazards, thereby minimizing the potential for accidents and improving overall operational efficiency.
- Reliability and Durability: Brake motors are constructed to withstand the demanding conditions of material handling environments. They are designed with robust components and built-in protection features to ensure reliable operation even in harsh or challenging conditions. The durability of brake motors reduces downtime due to motor failures or maintenance issues, resulting in improved system efficiency and increased productivity.
- Integration and Automation: Brake motors can be seamlessly integrated into automated material handling systems, enabling efficient and streamlined operations. They can be synchronized with control systems and sensors to optimize material flow, automate processes, and enable efficient sorting, routing, or accumulation of items. This integration and automation capability enhances system efficiency, reduces manual intervention, and enables real-time monitoring and control of the material handling process.
- Maintenance and Serviceability: Brake motors are designed for ease of maintenance and serviceability, which contributes to the overall efficiency of conveyor systems and material handling operations. They often feature modular designs that allow quick and easy replacement of components, minimizing downtime during maintenance or repairs. Accessible lubrication points, inspection ports, and diagnostic features simplify routine maintenance tasks, ensuring that the motors remain in optimal working condition and maximizing system uptime.
By providing precise control, speed regulation, reliable load handling, energy efficiency, safety enhancements, durability, integration with automation systems, and ease of maintenance, brake motors significantly contribute to the efficiency of conveyor systems and material handling operations. Their performance and features optimize material flow, reduce downtime, enhance safety, lower operating costs, and improve overall productivity in a wide range of industries and applications.
What are the key components of a typical brake motor system?
A typical brake motor system consists of several key components that work together to provide controlled stopping and holding capabilities. These components are carefully designed and integrated to ensure the efficient operation of the brake motor. Here’s a detailed explanation of the key components of a typical brake motor system:
1. Electric Motor: The electric motor is the primary component of the brake motor system. It converts electrical energy into mechanical energy to drive the rotation of the equipment. The motor provides the necessary power and torque to perform the desired work. It can be an AC (alternating current) motor or a DC (direct current) motor, depending on the specific application requirements.
2. Braking Mechanism: The braking mechanism is a crucial component of the brake motor system that enables controlled stopping of the rotating equipment. It consists of various types of brakes, such as electromagnetic brakes or spring-loaded brakes. The braking mechanism engages when the power to the motor is cut off or the motor is de-energized, creating friction or applying pressure to halt the rotation.
3. Brake Coil or Actuator: In brake motors with electromagnetic brakes, a brake coil or actuator is employed. The coil generates a magnetic field when an electrical current passes through it, attracting the brake disc or plate and creating braking force. The coil is energized when the motor is powered, and it de-energizes when the power is cut off, allowing the brake to engage and stop the rotation.
4. Brake Disc or Plate: The brake disc or plate is a key component of the braking mechanism. It is attached to the motor shaft and rotates with it. When the brake engages, the disc or plate is pressed against a stationary surface, creating friction and stopping the rotation of the motor shaft. The material composition and design of the brake disc or plate are optimized for efficient braking performance.
5. Control System: Brake motor systems often incorporate a control system that enables precise control over the braking process. The control system allows for adjustable braking torque, response time, and braking profiles. It may include control devices such as switches, relays, or electronic control units (ECUs). The control system ensures the desired level of control and facilitates the integration of the brake motor system with other machinery or automation systems.
6. Power Supply: A reliable power supply is essential for the operation of the brake motor system. The power supply provides electrical energy to the motor and the brake mechanism. It can be a mains power supply or a dedicated power source, depending on the specific requirements of the application and the motor’s power rating.
7. Mounting and Housing: Brake motors are typically housed in a sturdy enclosure that protects the components from environmental factors, such as dust, moisture, or vibration. The housing also provides mounting points for the motor and facilitates the connection of external devices or machinery. The design of the mounting and housing ensures the stability and safety of the brake motor system.
8. Optional Accessories: Depending on the application, a brake motor system may include optional accessories such as temperature sensors, shaft encoders, or position sensors. These accessories provide additional functionality and feedback, allowing for advanced control and monitoring of the brake motor system.
These are the key components of a typical brake motor system. The integration and interaction of these components ensure controlled stopping, load holding, and precise positioning capabilities, making brake motors suitable for a wide range of industrial applications.
editor by CX 2023-10-23